Multiple-page calendar production machines
Poligrraf Product Series
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Calendar Head Production Machine
Calendar Head Production Machine
The AG-500 automatic machine is capable of producing 500 fluffy calendar heads per hour. The device’s containers can hold materials for 100 calendar heads, ensuring 10 minutes of continuous operation. The operator’s task is to regularly refill the containers for producing heads and empty the container with finished heads, a process that takes about 2-3 minutes.
The control panel ensures smooth operation of the device. The user can input 10 different programs for specific products. There is also the option to set a specific quantity of product to be produced.
Device parameters:
Head dimensions:
– head width (280-340) mm
– head height (200-280) mm
Cardboard:
– drawn from a gravity feeder,
– replenished from the top without interrupting the device’s operation,
– the container holds 100 pieces of cardboard.
It allows the use of corrugated cardboard B wave 400g/m2 thickness 2.5mm, BC wave 560g/m2 thickness 5mm, cardboard (2.5-5)mm thickness, and all intermediate cardboard thicknesses in the range (2.5-5) mm.
Photos:
– photo width (280-340) mm plus flap (25-35)mm
– photo height (200-280) mm plus flap (25-35)mm
are taken from a lift accommodating 500 photos.
Other parameters:
– gluing is done using dispersion (wet) glue, supplied by dispensers
– the final container holds 100 finished heads.
– cycle time for a head with dimensions: width 300mm, height 200 mm,
is 6.5 s/piece. Loading and unloading of containers take about 3 minutes.
Device cycle is approximately 500 pcs/hour.
– device setup time for changing head size takes about 20 minutes.
Device dimensions:
– length: 1.9m
– width: 0.8m
– height: 1.6m
Tank capacity: 4 litres
Device output: 500 pieces per hour.
24 months warranty
Semi-automatic calendar gluing and head wrapping machine
The KG-400 device practically performs the entire calendar production process. In the first configuration, it glues the calendar by attaching the timetable and head to the backs. The operator is responsible for arranging the backs on the worktable at the device’s pace, i.e., every 8 seconds. The glued calendars are taken from the conveyor located directly under the work table, where they are stacked in stacks of 10. Calendars and heads are taken from containers located on the other side of the device.
In the second configuration, fluffy calendar heads are produced. The operator places the casewrap in the slot of the worktable, after which the device applies glue to the two parallel casewraps of the sticker, inserts the cardboard, and seals the two sides of the head. Then the operator partially transfers the glued head to the adjacent slot, rotating it 90 degrees and completing the first slot with a casewrap. In the second slot, the remaining sides of the calendar are glued. The whole cycle takes about 12 seconds.
The control panel ensures smooth operation of the device. The user can enter 10 different gluing programs for specific products, the rest of the settings are done manually. Switching the device from one function to another takes about 20 minutes.
PUR glue is used for both of these functions.
Device parameters:
Calendar dimensions:
– back width up to 400 mm
– total back length with head up to 1000 mm
– calendar width (260-360) mm
– calendar height (120-200) mm
– head width (280-400) mm
– head height (200-300) mm
Tolerance for gluing calendars and heads on calendar backs:
– back width tolerance ± 0.5 mm
– back width tolerance ± 0.5 mm
Other parameters:
– hot glue application, 5 dispensers
– container capacity for 100 calendars and 50 heads
Device efficiency: 400 pieces per hour for calendars and 250 pieces per hour for heads.
24-month warranty
Calendar gluing automatic machine
Calendar gluing automatic machine
The AK-500 automatic machine is designed for precise gluing of timetables on calendar backs. This process is automatic, where both the calendars and backs are taken from vertical containers. After gluing, the calendar is transferred to a vertical container. These containers can hold material for 200 calendar pieces.
After gluing, the calendar gently descends onto the stack of calendars in the container. This gentle process allows the use of dispersion (wet) glue, which ensures reliable bonding of calendars to backs with different coatings.
The operator’s task is to monitor the device’s operation and refill and empty the containers approximately every 20 minutes.
The control panel provides easy operation of the device. The user can input 10 different programs tailored to specific products. The device automatically adjusts all parameters according to the saved program. There is also the option to define the specific quantity of products we want to produce.
Device parameters:
Calendar dimensions:
– back width (280-360) mm
– total back length up to 1000 mm
– calendar width (260-360) mm
-calendar height (120-180) mm
Other parameters:
– application of dispersion glue from 4 dispensers
– container size for 300 calendars and 300 backs
– calendar gluing cycle time 6s for 300mm width backs
Device performance: 500 pieces per hour.
24-month warranty
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The Poligrraf product line has been designed by a qualified team of specialists experienced in providing solutions for the printing industry. Get in touch with us for more information and detailed advice on choosing a machine.